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Introducing intelligent photoelectric sorting in the phosphate rock field
Feb 25, 2025As an important non-metallic mineral resource, phosphate rock plays an important position in industrial production. However, due to the complex ore composition and large grade fluctuations in medium and low-grade phosphate rock, it is difficult for traditional mineral processing methods to extract useful components efficiently and economically. In recent years, with the rapid development of photoelectric technology, phosphate rock photoelectric mineral processing technology has emerged, bringing new vitality to the utilization of medium and low-grade phosphate rocks.
Phosphate rock photoelectric beneficiation technology utilizes the differences in light absorption, reflection, transmission and other characteristics of ores, combined with advanced image processing and pattern recognition technology, to quickly and accurately identify and sort ores. Compared with traditional mineral processing methods, photoelectric mineral processing has the following significant advantages:
1. Improve mineral processing efficiency: Photoelectric mineral processing can realize high-speed and continuous separation of ores, greatly improving mineral processing efficiency and reducing production costs.
2. Improve mineral processing accuracy: Through high-precision image processing and pattern recognition technology, photoelectric mineral processing can accurately identify useful components and impurities in ores, achieve precise sorting, and improve the grade and recovery rate of phosphate rock.
3. Strong adaptability: Photoelectric mineral processing technology is not affected by factors such as ore particle size, shape, color, etc., and can handle various complex ores, especially suitable for medium and low-grade phosphate ores.
4. Environmental protection and energy saving: There is no need to use a large amount of chemicals and water resources during the photoelectric mineral processing process, which reduces environmental pollution and energy consumption and meets the requirements of green mine construction.
With the continuous advancement of photoelectric technology and the gradual reduction of costs, phosphate rock photoelectric mineral processing technology will play an increasingly important role in the utilization of medium and low-grade phosphate rocks. In the future, we look forward to seeing the application of more innovative technologies to promote the sustainable development of the phosphate rock industry. The specific data on the application of photoelectric beneficiation technology in phosphate rock are as follows:
1. Production efficiency and output rate: In the mining area of Yichang City, the application of photoelectric mineral processing technology has increased the concentrate output rate to about 60%, and the concentrate grade has remained above 26%. Compared with traditional mineral processing methods, photoelectric mineral processing technology can significantly increase the output rate of phosphate concentrate. According to the operation results of Yichang and other companies, the output rate of phosphate concentrate has increased to about 55%.
2. Resource utilization rate: The new technology of photoelectric mineral processing has increased the ore utilization rate by more than 70%, effectively solving the long-standing contradiction between mineral resource development and environmental protection.
3. Environmental benefits: Photoelectric beneficiation does not require media or chemicals. Minerals and gangue are identified through light irradiation, and pulse air separation is performed using the intensity of light reflection. It eliminates traditional processes such as demediation magnetic separation, concentration and filter press, and does not produce mineral sludge. The amount of phosphogypsum produced has been significantly reduced and "zero pollution" has been achieved. A small amount of slag is directly filled into the goaf, further reducing the impact on the environment.
4. Economic benefits: The application of photoelectric mineral processing technology has greatly reduced construction costs and operating costs, by 70% and 75% respectively. Taking the mining area in Yichang City as an example, through photoelectric mineral processing technology, it is expected to extend the service life of the mining area to more than 100 years, greatly improving the economic value and sustainability of the mine.
5. Technological innovation and application: The "Low-grade Phosphate Ore Photoelectric Mineral Separation" project has realized industrial application in the field of phosphate mining. Photoelectric mineral processing technology has successfully realized the efficient utilization of low-grade phosphate ore by drawing on the advantages of physical mineral processing in domestic coal mines and constantly improving the process flow and technical indicators.
6. Future development: With the continuous maturity of technology and the accumulation of application experience, photoelectric mineral processing technology is expected to be popularized on a larger scale, assisting the green and efficient development of phosphate rock resources, and injecting strong impetus into the sustainable development of the mining industry.
The technical advantages of MINGDER artificial intelligence mineral processing equipment in phosphate mineral processing are mainly reflected in the following aspects:
1. High-precision recognition ability: MINGDER artificial intelligence mineral processing equipment adopts advanced artificial intelligence and computer vision technology, which can accurately capture the texture, color, shape, gloss, texture and other characteristic information on the surface of phosphate rock, and conduct it through deep learning algorithms. Real-time processing and analysis to achieve high-precision identification of phosphate rock. This high-precision identification capability helps to effectively separate phosphate rock from impurities and improve the grade and recovery rate of phosphate rock.
2. High-efficiency sorting capability: This equipment has high-speed processing capabilities and can quickly complete the sorting of large amounts of phosphate rock, significantly improving production efficiency. Compared with traditional manual or mechanical beneficiation methods, MINGDER artificial intelligence beneficiation equipment has obvious advantages in separation speed and efficiency, which helps companies reduce production costs and improve economic benefits.
3. Automated operation and intelligent control: MINGDER artificial intelligence mineral processing equipment realizes the automated sorting process, reduces manual intervention, reduces labor intensity, and improves production safety. At the same time, the equipment also has an intelligent control function, which can dynamically adjust and optimize the sorting parameters according to the actual situation of the phosphate rock to ensure the optimization of the sorting effect.
4. Flexible configuration and wide application: MINGDER artificial intelligence beneficiation equipment can be flexibly configured and adjusted according to the separation needs of different phosphate ores. It has strong adaptability and can be widely used in various phosphate ore beneficiation scenarios. This flexibility enables the equipment to meet the individual needs of different enterprises and improve the efficiency and effect of mineral processing.
5. Green environmental protection and sustainable development: MINGDER artificial intelligence mineral processing equipment reduces environmental damage and pollution during the mineral processing process, which is in line with the concepts of green environmental protection and sustainable development. By improving the grade and recovery rate of phosphate rock, it reduces resource waste and waste generation, helping to promote the sustainable development of the phosphate rock industry.